DE / EN

From initial idea to series production

Production and contract manufacturing at 2 sites

Our two production locations ensure secure procedures and processes which meet the high standards of our clients in the automobile industry. This applies to products which we develop on site and to our Electronic Manufacturing Service (EMS), which we use in taking on contract manufacturing and contract assembly.

Fault-free production though logistics, machines and process monitoring

Manufacturing processes
and machinery

We live up to our claims of fault-free production through efficient logistics, modern machinery and a total process monitoring system. It is accomplished by our dedicated and well-trained staff with a work philosophy which is based on the principles of continuous improvement. Flexible working models allow us to adapt production capacities with ease right up to production; and this is possible around the clock, 7 days a week.

<p><strong>Fault-free production though logistics, machines and process monitoring</strong></p>
<h2>Manufacturing processes<br /> and machinery</h2>
<p>We live up to our claims of fault-free production through efficient logistics, modern machinery and a total process monitoring system. It is accomplished by our dedicated and well-trained staff with a work philosophy which is based on the principles of continuous improvement. Flexible working models allow us to adapt production capacities with ease right up to production; and this is possible around the clock, 7 days a week.</p>

SMT fittings

  • Solder pasting inspection
  • Components placement via high performance assembly systems
  • Reflow soldering in a nitrous atmosphere
  • Automated optical inspection (AOI)
  • Automated X-ray inspection (AXI)

 

THT fittings

  • Action Pin fittings
  • Special placement machines
  • Hand fittings
  • Selective soldering
  • Wave soldering

Material management

During the procurement stage we draw on an international network of suppliers whose quality criteria are characterised by high demands. This ensures economical and traceable quality.
    •    Supplier management
    •    Strategic purchasing
    •    International supplier selection
    •    Traceability

Test systems

  • Automatic Visual Inspection (AVI) in the SMT Production and End Assembly
  • Automatische Röntgeninspektion (AXI)
  • In-Circuit Test (ICT)
  • Run-in test in temperature chambers
  • End-of-line test (electrical tests, density tests, acoustic tests)

Traceability

The traceability of the products via all process steps is ensured through the individual identification of the individual assembly and attribution of the component batches used.


Central error database

Connection of the test systems and test steps with a central error database.

Test devices

Our hardware developers combine competence in electrical technology with automobile electronics

Comprehensive test planning, development of own test devices and transparent test equipment management ensure consistent manufacturing quality based on standardised and client-specific quality norms.

Competences and processes

  • Uniform hardware and software platforms and network standards
  • Definition of generic and product-specific test concepts
  • Integration of client-specific requirements in standardised test systems
  • Test automotive bus systems
  • Path tests for efficient test procedures
  • Density measurement with pressure and vacuum testing
  • Test system for Automatic Visual Inspection (AVI)
  • Design of handling machines
  • Connection to traceability and CAQ databases
  • Graphical development environment Labview
  • Securing with FMEA and MSA

Build-to-print and ems (electronics manufacturing services) for the electronics industry

CONTRACT MANUFACTURING:
YOU DEVELOP, WE PRODUCE

Electronics Manufacturing Services (EMS) is a rapidly growing segment in the electronics industry. Helbako is an excellent order producer and strategic partner in the domain of sophisticated electronics. Rigorously involved in quality management on behalf of our clients, we accomplish outsourced development and manufacturing processes just like an external site.

<p><strong>Build-to-print and ems (electronics manufacturing services) for the electronics industry</strong></p>
<h2>CONTRACT MANUFACTURING:<br /> YOU DEVELOP, WE PRODUCE</h2>
<p>Electronics Manufacturing Services (EMS) is a rapidly growing segment in the electronics industry. Helbako is an excellent order producer and strategic partner in the domain of sophisticated electronics. Rigorously involved in quality management on behalf of our clients, we accomplish outsourced development and manufacturing processes just like an external site.</p>

Process development

Secured manufacturing processes from the beginning: we consider your needs in terms of technology and process flow, test depth and efficiency including standard-compliant documentation of all test processes.

  • SMT / soldering technology
  • THT, press technology
  • Automated optical inspection (AOI)
  • Automated X-ray inspection (AXI)
  • In-Circuit Tests (ICT)
  • Run-in test (temperature chambers)
  • End-of-line tests (electricity, density, acoustics)
  • Visual inspection stations

 

Here you can download our brochure on contract manufacturing.

Material management

During the procurement stage we draw on an international network of suppliers whose quality criteria are characterised by high demands. This ensures economical and traceable quality.

  • Supplier management
  • Strategic purchasing
  • International supplier selection
  • Traceability

Production

With two high-output sites, we are your electronics supplier with capacities extending from small series up to mass production in the millions.

  • SMT
  • THT
  • Coatings
  • Housing assembly
  • Special processes
  • Test

Logistics and distribution

Supply plans according to your specifications, packaging in your design and worldwide distribution in your name: products that we produce for you are also products that we deliver to you, just as you – and your customers – want it.

  • Customer-specific supply concepts
  • International distribution
  • Labels and packaging according to customers' specifications
  • ERP Integration
  • Customer-formatted documentation

After-sales service

As a medium-size provider, we also naturally perform all accompanying measures with a focus on commitment and responsibility. By doing this we extend your value chain, right up until the point of the satisfied client.

  • Complaint management with documented action tracking
  • Repair service
  • Re-designs
  • Quality data collection and documentation